Tuesday, December 9, 2008

Car won't start

Car wouldn't start again. I ordered a truck to haul it away back to the shop. The guy who came tried to start the car, but said it wasn't getting fuel. Interesting. Before, the problem was the battery, but now the engine isn't getting fuel. Looks like there are several problems overlapping here.


Thursday, November 27, 2008

Battery problems

I have been having a lot of problems starting the car. I borrowed a battery charger from Smitty, which does work, but the battery is apparently not charged up enough to get the car started. But I'm learning about all the different ways to charge a battery. I've also learned that a car battery is not very high voltage, similar to what goes into a flash light. The reason it's big is so it lasts.


I wrote to Smitty:


I figured I'd wait for the holidays to pass before I told you the slightly bad news. The car still won't start.
    I tried the battery charger that I had bought, with more juice, but it didn't work (just a single slow crank).
    I tried an "in the cigarette lighter" device, but that didn't work; apparently the cigarette lighter isn't really attached, maybe.
    Then I tried your charger. At first there was no response, but then I tried attaching the clamps directly to the pins, not just around the clamps holding the pin. Then I got some results. I tried the 10 amp and 50 amp. The 10 amp, on for about 30 minutes did charge the battery. When I put in the key, the battery had power enough to light the light and the glowplug light. I could crank several times in a row, maybe 5 or 6 times, but the car wouldn't start. I repeated this a few times. After a while the battery waned again. I recharged it several times, but the cranking never started the car. Is it worth it to try a longer charge?
    I had mentioned that the installed pull knob isn't going back in. I wonder if it's disconnected, or has disconnected something else that may involved. I just mention it as a possible factor.

What do you recommend?

thanks
Max

Thursday, November 20, 2008

Viton hoses, speaker system

I emailed Greaseworks again and called. Then after no response I requested that they let me know if they are out of business or not. They responded by email, and mentioned that because the car had been converted from a gas to diesel, that they couldn't guarantee the hose kit would fit. They requested some measurements of the hoses and images. I couldn't measure the hoses (I don't know which hoses are the fuel lines), but sent some good images of the engine. In the evening a representative called and he accommodated me by sending the hoses uncut and a little longer than needed, so that the mechanic could use exactly what is required.

Smitty also recommended I call Sound Depot here in Gainesville regarding improving the radio/speaker system. I asked them about an HD radio (which would give me a few more public radio stations -  the local one plays only classical, and bad classical, and it would interface with the iphone). But they quoted me a figure between 700 and 3000. An HD radio is about 200, or less. Speakers run between 15 and 70 dollars, so I'm not sure what they're talking about. Maybe I'll skip the whole thing.

Right now the radio has only a tape deck and a crappy radio interface, and an on/off button which is somewhat loose and barely works. The sound is very funny: it sounds like a radio in a 70's movie, like it's deliberately squelched to signify "mediated sound source", reminding me of when a radio or TV turns on by itself in Close Encounters of the Third Kind. But during driving, I can barely hear anything because it's so high frequency. I am wondering if the lower speakers are missing altogether. If I trick out this pickup, I'll probably regret loosing that retro atmosphere of the smelly car and the tinny radio, but maybe not for long. Maybe a slick radio with good speakers will make up for that rough driving feel of the car, giving some comfort.

Wednesday, November 19, 2008

Biofuel lines, cleaning the inside, and the woodgrain dash

I emailed Greaseworks, a place that sells Viton fuel lines. These are the lines that don't corrode with biofuel. Normal diesel fuel lines will corrode gradually with biodiesel -  I suppose because biodiesel is more oily, and the lines are made of some rubber. Biodiesel can be used as a paint remover, it turns out. Anyway I emailed them but haven't heard back. My mechanic also wrote back saying it's best that I buy the hoses and have them sent to him.

Smitty recommended a guy, Emmit, to do detailing, i.e. cleaning the inside of the car thoroughly. He did a great job. The car really needed a good washing on the inside. Now it smells less of that old car smell, but the aroma is still a little bit there, just for atmosphere. He explained that the dash had been stained with a special paint just for plastic and that if I wanted to, I could buy that stuff and do the same, but I'm not sure I want to go down that road. Right now the dash matches everything else.

The woodgrain for the dashboard came in — it looks really nice. It'll make the dash panel look a little less taped together, and a lot more early 80's. I had to pick up one of my sons (while the Honda was being detailed) with the pickup. The radio came on by itself and played Smoke on the Water in perfect bad speaker pitch.

Tuesday, November 18, 2008

The first "mod"

I finally reached Hilltop Motors. This is another place that Smitty has recommended. They sell VW parts and are located in nearby Jacksonville. I want to get a fake wood dash panel, which I've seen on many other caddies. My current panel is black with painted-over crud on it. This could be my first and simplest modification. I had emailed back and forth with them, but it was dragging out too much. As usual, calling did the trick. I ordered a fake wood dash, original part for rabbit.

original dash:


















wood panel found on Ebay superimposed in Photoshop

Looking for local biodiesel

Smitty, the mechanic, had given me the name Eudes De Crecy, who had been using biodiesel on many cars, someone who's really knowledgeable about the subject. I called him and asked a few question and got some advice, such as, yes I definitely need to replace the fuel lines with Viton hoses; that in the cold weather I should mix the biodiesel with regular diesel 70/30 or similar, because biodiesel actually thickens. He also mentioned that the fuel filter will have to be changed quite often in the beginning because the biodiesel will clean out the soot from the regular diesel and deposit it in the filter. I hadn't heard that one before. I asked him where to get biofuel locally and he said to call him back in a few days. I'm still not sure why he said that, but I'll call him back on Friday. He said there's one in town, but wouldn't say who. That seemed like a strange way of relaying information. 
I also emailed a local place called Freedomfuels.Inc here in Gainesville again. They had mentioned that soon they'd be able to sell biofuel. Haven't heard back. I am getting a very strange impression that many of the biodiesel resellers in the area actually don't exist, or have stopped production, for various reasons.
I went by a local chinese restaurant and asked them how they get rid of their grease. They said they sell it to someone. If true, it seems the market has already turned from "free" to "pay"; soon people will start stealing the stuff, like in California. Earlier I had asked a different chinese restaurant, but they said they just dump it because they're on the second floor and have no way to put into barrels. I was a little shocked they admitted that. Even though I am nowhere near making biodiesel from grease, I am starting to ask around for it. I am considering just hoarding it, since I predict companies will be snatching up all the local restaurants with contracts. Online people are selling filtered grease for $2.50, very close to the current price of diesel, around $300. One would still have to convert that (or use a converted truck).

Finding a purpose

I brought away the dirty recycling to the end of the road. A pickup must have a purpose, after all. Usually we use the Civic for this, and it has made the car somewhat smelly and in constant need of a cleaning. Glad to have another option now.

I don't trust the pickup enough yet for longer trips; just getting it across town to the mechanic was harrowing enough. Soon, I will be using it to get feed for the animals, move around farm related materials (we're building a barn and refurbishing a shed). Right now the truck still has its white coat on it, and it doesn't look very professional. It has a few chips missing and parts where some gunk was sprayed over. I'm discovering more and more what a third rate restoration the seller had done on the car. I'd call it an "Ebay-level" restoration: looks good on Ebay, but not in person. 

I'm looking into getting a spray-in liner for the truck, so I don't need to worry about damaging the coat. The downside of a spray-in is that it doesn't come off, so the "original" surface of the car is permanently altered. But, I'm beyond trying make the car an exact reproduction; instead making it functional and reasonably pleasant.

Monday, November 17, 2008

Second car fix

I had brought the car back to Smitty since some more things needed to be fixed. On the 15th, I couldn't get a ride to the shop, so Smitty was kind enough the pick me up with his car to the garage. I paid another bill, around 1100 dollars, which hurt, but I trust him. I noticed that some things I had put on the list of things to fix hadn't been done, like the way neutral sometimes feels like 2nd, the door jamming, the lack of ac, the lack of wiper fluid system. For Smitty these were superficial  problems, so he didn't focus on those first. He's right of course, and the car runs much better now, and the glowplug system finally works. But going home with the car having only the glowplugs and the motor working better felt a little disappointing because I had wanted to come away with more noticeable results also. The notion of "just fix whatever needs fixing" doesn't really exist apparently. Every time one thing is fixed, other problems come to the surface.

Sunday, November 16, 2008

Missing the car

I am really missing the car. Interesting how I've gotten attached to it already. I need a reason to take it back from the mechanic. I finally found one: I need to reassess what has been repaired so far and what still needs to be done. Sounds good. I'll call Smitty.

Monday, October 13, 2008

First time in the shop

After playing with it for a while, and getting to know its problems, it was time to have the car looked at and fix all the bugs, so I could drive it fearlessly. I asked around, and looked online for various VW places, and there seem to be a few. I got some warnings regarding some, positive reviews on others. The local official VW dealer was warned against by many. I noticed a guy a local store in town who looked like he might be into VW's — I just had a hunch because he looked somewhat "alternative." I was right, and he told me about his experiences in town, then recommended Smitty's Auto Service. He said he's honest, good, and fairly priced. Smitty also had good reviews online. So I went to Smitty and he was very friendly and welcoming, which is important. I gave him a list of what to look into and work on. This was maybe a week and half ago.

Getting there was nerve wracking. The car does not accelerate well at all, doesn't make it past 45 mph, and the breaks seem very loose. I took a break once on the road to make sure it doesn't go nuts on me somehow. 

PIcket up the car today.The work done on it was mostly rear break work. I had to shell out about $800, but I'm not surprised that some work is neccessary. It seems to be running fine but I'll have to do some tests. I know we're not done with it, but I wanted it back for a while, just to get a feel for what had been done.

Saturday, October 4, 2008

Is the car still working?

Tried to start car again, but it actually tried to move foward. I double checked the stick and it was in third gear, which is how Brannon had parked it. Gear 3 looks and feels a lot like neutral. I put it into neutral and it still wouldn't start but at least didn't lunge. I kept on revving, and after a lot of smoke the car eventually started and I practised driving it. It stalled a few times when trying to start off in second gear slightly uphill. I am obviously not very good yet at knowing how long to wait before I start, how much revving is OK, and which gear I'm in.

The car is the exact opposite of my Honda Hybrid. It's a bumpy ride, it's really loud, the steering is really hard, it's got them finnicky gears, the seats are small and upright, and it smells inside and out.

But I took Bruno, my son, for a ride in the flatbed, which was a lot of fun.

Friday, October 3, 2008

The car is running!

Brannon came over again. I had asked him if he could watch me install the battery so I could learn. I put in the battery and he replaced the fuses. The car actually started and Brannon gave me quick lesson in stick shift and diesel car basics. I am grateful to him for giving me that introduction. 

I had practised shift recently with my friend Ethan once on a tractor, with my uncle Ute once, and with our assistant Bailey twice. I didn't stall on my first try with the Rabbit (proud to say). It can even start off 2nd gear, but not uphill. Driving backwards is a bit jumpy. 

It was very exciting to have "fixed" the car. One of my goals, learning to troubleshoot basic car problems was becoming a reality sooner than I had hoped. And it was exciting to drive it after all the wait and stress. This was a very encouraging day, in all.

Thursday, October 2, 2008

The Rabbit arrives

I used DAS Dependable Auto Shippers to get the car from California to Florida. This added about 1000 dollars to the price of the car unfortunately. I toyed with the notion of driving it from California, and make a road trip out of it. But I didn't feel confident enough in my mechanical skills or the car. Anyway, I had it shipped to Jacksonville, then from there to my house. 

Well, I am glad I didn't try to drive it from California or Jacksonville. The delivery truck couldn't get it off the truck, because he couldn't start it. He said the same problem occurred in Jacksonville. He found a way of rolling it off the truck. Brannon, our neighbor was around so I asked him his opinion. He is studying auto engineering, so he'd know how to look at a car. He looked at it, we tried jumping it. There was a lot of corrosion on the battery, and a few fuses and cables that didn't seem right to him. Also, the whole engine compartment looked pretty shabby. I was starting to suspect that I got ripped off. 

Brannon gave me advice on what to replace. I went to Pep Boys later that day, exchanged the battery for a new one (the battery cost less with an old one brought in). Also bought some fuse that looked bad.

Wednesday, September 3, 2008

The Purchase

I looked for a VW Rabbit Pickup diesel on ebaymotors, and other places, over a period of several weeks. Every day some would pop up, some would disappear. I slowly got a feeling for what the going prices were and what to look for. There were three basic categories, crappy to sell for parts, decent but needs work, and good condition with a few minor problems. None were in perfect condition. I prioritized for the truck to have nothing wrong with the engine, minimal rust, a not-too-hideous interior, and an AC. There was a beautiful one in central Florida, but it was a little above budget. This one eventually became a kind of ghost car for me. The one "I should have gotten." 

But soon after that a very nice one appeared. The price was more than most others, but it looked very complete. It had a new paint job, the interior looked well matched up; many other listings had a real mix-and-match look, not this one. The seller claimed the engine had been rebuilt, with only 16k on it, and the AC was functional. Later, on the phone he said the AC works "but not very well". He said the car was bought in Arizona (therefore minimum rust), had been used by an archeologist. In any case, it looked like someone had cared for the car. One problem was, he wanted a money order, not paypal, and my bank advised me to be very careful and get more information. I was also advised by my friend Steve as well as my wife against buying from this seller, based on the seller's behavior: he seller got very frantic when I wanted to back out of the deal. He felt the bidding was over and he would be stuck with having to do another listing, etc. I arranged for a third party, a shipping company, to accept the car so that, at least there really is a car and to make sure it ran OK. In any case, I was anxious to get the car, tired of looking, and I had the feeling it would all work out. Long story short: I bought the car.

This is what the listing looked like:









































and this is the listing's text:
Up for sale is  very rare very clean 1982 vw truck with 1.6   TURBO Diesel rebuilt with less than 16 k miles on it . Truck has 155 k miles on it.  5 speed transmission,  working A/C , new headliner , new seats , new tires , new paint  and photos before the paint job are available,body is and was straight .It was  just faded paint from the Arizona sun . It will get 40  to 45 mpg .  New head was installed along with head gasket water pump timing belt ,3 front seals and rear seal .   It has the stock vw oil cooler , 6 blade cooling fan, new front shocks, new rear brakes.14 inch vw alum. wheels. Great truck get in it today and drive it coast to coast. Make your own homemade bio eco diesel and run it with no conversion, also B99 soy diesel . 5 year 100 k mile warranty is available above final price.

Tuesday, September 2, 2008

Introduction

When my family and I moved from New York to Florida for a position at a University, I knew we'd be reluctantly joining "car culture," and looked into some kind of compromise, as far as the environmental impact was concerned. I did some research, and at the top of many lists was to choose a place of living that doesn't involve cars as much, where people live closer together and there is ample public transportation. Well I was just moving away from such a place, New York, which is among the most energy efficient places in the country (mainly because of density). The second option, many sources recommended, was to recycle an older, small, efficient car, so as to avoid the carbon foot print involved in the production of a new car, and to use some kind of alternative fuel with it. Hybrid cars were next on the list.

I had just been through the experience of an old car in New York. It was a hand-me-down car for a brief period and it gave me many problems.  Because I now had a full time position in Florida, plus a prefessional art career, I knew better than to get involved with another needy car. I was also not what you would call a "car person," but knew that if I got involved with tinkering on a car, I would get completely hooked.

So I opted for a hybrid car. Being into new technology, this suited me well. I was very curious about all its attempts at lowering emissions and miles per gallon. I chose the Civic Hybrid for several reasons: It was based on an extremely reliable existing line of cars, and the other two options, the Honda insight was too small for the family, and the Toyota Prius was not based on an existing line. There were many warnings floating around at the time about hybrids: they hadn't been around long enough, the secondary batteries would electrocute EMS workers after a car accident, the batteries would die and be very expensive, etc. The Honda Civic Hybrid turned out to be a great choice, though, and I still drive it. At about 40mpg (see this link re: average US mpg), I can safely say that after about 8 years of driving it, I have only used (and spent money on) roughly half the fuel of the average American driver. It wasn't the perfectly ethical solution, but at least a decent compromise.

A few years back we moved onto some acreage which is organically farmed and we got several types of animals. My wife drives also and we have two children going to school in different parts of town. The question of a second car arose, but I was very reluctant to go down that road. Then I remembered the original environmentalist recommendation: recycle an old car. We were all settled in, and the university job had become more routine, so I thought maybe I would take on the task of using an old car with an alternative energy source.

I decided on a VW Rabbit diesel manual Pickup from the early eighties, and here were my justifications for a second car and this model:
1. It was the most efficient car during the oil crisis (45-50mpg).
2. It runs diesel, which is more efficient, and can run biodiesel, which has a long list of advantages (more later).
3. We needed a second car, since we both drive, and the kids go to different schools, and we live in a rural area on a farm.
4. We need a car that can haul dirty, heavy stuff for the farm and art related errands, relieving the load on the passenger car.
5. I wanted to learn stick shift, since we often travel in Europe where it is the norm (and cheaper to rent).
6. I wanted to learn more about basic car maintenance, since we often work in less developed countries where cars tend to break down more frequently.
7. The economy was getting really bad, especially in FL, fuel prices were rising, and we wanted to be more self-sufficient (moving towards eventually making our own fuel).

The most important part of this plan was to use alternative fuel. With an oil prince in office and two energy related wars, this was a no-brainer. The main options: ethanol, electric, biodiesel, and svo. I chose biodiesel for many reasons, which I will get into later (mainly, you can get an old diesel and use it right away, and it is practical for normal consumers, not just hobbyists). The long term plan was this:

1. Get old diesel car.
2. Make it work right mechanically.
3. Make it run on biodiesel.
4. Find regular source of biodiesel.
5. Restore the car in other ways, so it's usable.
6. Make your own biodiesel from waste oil
7. Convert to SVO/WVO
8. Grow your own fuel.

Step 6 is manageable, but a bit of a pain, at least for ordinary people like me, so I may not end up going there.
Step 8 is pie-in the-sky at this point, but who knows, we've got land ...

This blog will be divided into four types of entries (see Labels): "Biodiesel" — Biodiesel related entries, "Car Problems" — general mechanical issues, "Explanations/links," "Restoration," which concerns making the car presentable and ergonomic, and "Timeline" which lists events relating to the progress of the project.

Monday, September 1, 2008

Short introduction


In 2002 my family and I moved to Gainesville, Florida. Coming from New York City, one of the most energy efficient places in the country, I was reluctant to thoughtlessly participate in "car culture," and tried to ameliorate my impact. The best recommended option, besides walking and biking (not always an option) was to recycle and refurbish an old efficient car and use an alternative fuel. But our schedule was very busy, so we opted for a lesser alternative first, a hybrid car. Recently, however, I took up the original recommendation and bought an '82 VW Rabbit Pickup and adjusted it for Biodiesel. 


These were the planned steps: 1. Get old diesel car. 2. Make it work right mechanically. 3. Make it run on biodiesel. 4. Find regular source of biodiesel. 5. Restore the car so it's usable and a good example. 6. Make own biodiesel from waste oil. 7. Convert to SVO/WVO. 8. Grow own fuel. 


This blog will be divided into four types of entries (see Labels): "Biodiesel" — Biodiesel related entries, "Car Problems" — general mechanical issues, "Explanations/links," "Restoration," which concerns making the car presentable and ergonomic, and "Timeline" which lists events relating to the progress of the project. 


Hopefully, these entries are helpful to those trying something similar.  See the longer "Introduction" for more detail.